This is the Maintenance Phoenix Resource Room!!!
Please feel free to download any of these documents that you would like, and I always welcome feedback!
Maturity Matrix:
- Maintenance Planning and Scheduling Maturity Matrix #1
- Maintenance Planning and Scheduling Maturity Matrix #2
- Energy Management – Maturity Matrix
- Reliability Engineering Maturity Matrix
Tim Jervis has reviewed the file ‘Reliability Engineering Maturity Matrix.pdf’“If we can get them to cover these measures any plant should be in a good place …. Could we get more Operations Managers to embrace this.” |
Kim Hunt has reviewed the file ‘Reliability Engineering Maturity Matrix.pdf’“Ricky, Thanks for sharing yet another excellent tool to help us educate the people at our facility. We use this matrix as a team (from manager to tradesperson) to evaluate where we’re at and see where we need to be. From there we put together a gantt chart with an action plan and accountability. It focuses our attention where it needs to be and we always tend to be in agreement with our opinions generally speaking. Keep up the great work – much appreciated!” |
George Krueck has reviewed the file ‘Reliability Engineering Maturity Matrix.pdf’“I really like the matrix, but it makes me realize how bad we are; how far we have to go. of the 21 categories, we scored 15 level 1; 5 level 2; and 1 level 4. the level 4 was in the CMMS category, which leades me to think you may need to redo that one. or add a category for proper population, input, use, and access, of the system.” |
Stephen Sajewicz has reviewed the file ‘Reliability Engineering Maturity Matrix.pdf’“Excellent material on all phases of operation, start to finish.. This type of program needs to be embraced by management at all levels for a successful implementation as well as long term support.Well thought out at all levels.” |
- Coming Soon Preventive Maintenance Maturity Matrix
Tool Box Talks:
- Tool Box Talk – Human Induced Failures
- Tool Box Talk – Eliminating Hydraulic Leaks
- Torque Values for Hydraulic Fittings
- Tool Box Training- Welding on Equipment or Near Equipment Leads to Failures
- Tool Box Talk – Effectively Managing a CM Progam
- Tool Box Talk – Reliability Growth Plotting
- Tool Box Talk – Wrench Time
- Tool Box Talk – Effective Work Procedures
- Tool Box Talk – Torque of Bolts
Duane Wegienka, Tool Box Talk – Torque of Bolts Comments
Very thorough, I think proper torque of bolts is often done incorrectly or not at all. I do not think it can be stated enough that proper torqueing contributes to longer equipment life.
Marc Cantaud has reviewed the file ‘Tool Box Talk – Torque of Bolts.pdf’“Hi Rick, yes this is effective and clear. If this is discussed with mechanics team: 1. I would add that screws AND nuts have a grade, so all combination are not allowed. 2. I would add that in some cases, original equipment manufacturer torque sequence should be followed. i.e. case of flanges, to be tightened at 50%, then 75% then 100% of the torque. In this case, numbering the holes of the flange will can help mechanics. 3. I would also add that torque is an indirect way to check that 2 or more parts are properly linked together. Depending of the industry and/or if more precision is needed, I know this 3 other methods (there is probably more): • Using a bolt tensionner that is pressurizing the parts together before turning the nut (see Enerpac GT-Series) • With an ultrasound system measuring the tension in the screw (see Intellifast E-Torc II) • With Rotabolts (see James Walker website)” |
Larry Hoing CMRP has reviewed the file ‘Tool Box Talk – Torque of Bolts.pdf’“Ricky, This tool box talk on Fasteners hits the mark in providing a simple easy to follow instruction on the basics of proper fastening. I would expect that there would be more to follow with more specifics but this gets teh ball rolling and sets up ongoing training for success.” |
If you would like open access to all Ricky’s Tool Box Talks send your request to: rsmith@gpallied.com
Published Articles:
- DILO of a Proactive Maintenance Manager, Uptime Magazine, 2011
- Are you Proactive? A Daily Planner for Effective Maintenance Management from Uptime Magazine Oct/Nov 2011
- Day In the Life Of a Proactive Maintenance Manager from Uptime Magazine, 2011
- Day In the Life Of a Proactive Maintenance Planner
- What is FRACAS? Failure Reporting Made Simple from Uptime Magazine, 2010
Maintenance and Reliability Resources:
- Failure Reporting Made Simple (FRACAS) DVD Set by Ricky Smith
- Planning and Scheduling Made Simple by Ricky Smith / Jerry Wilson (3rd Edition)
- Rules of Thumb for Maintenance and Reliability Engineers by Ricky Smith and Keith Mobley (do not let the title scare you, this book was written in way anyone can understand)
- Industrial Machinery Repair by Ricky Smith and Keith Mobley (ever maintenance techs needs a copy – stop human induced failures)
- Clean, Green and Reliable by Chris Colson and Doug Plucknette (a great book for new ideas in energy solutions)
Online Resources:
- bjarniis.wordpress.com/ I highly recommend Bjarni Ellert Ísleifsson, CMRP’s Blog as another excellent maintenance and reliability resource!
- www.maintenance.org / Great website to meet other maintenance and reliability professionals
- www.rcmblitz.com / Great website for information on Reliability Centered Maintenance
Workshops around the World:
- GPAllied Public Workshops 2012 – any of these workshops can be brought to your site.
- Ricky Smith in Australia, May 2012 – Join Ricky at these awesome Maintenance Seminars – in Perth, Rockhampton, and Bondi Beach, Australia
PowerPoint Presentations:
- Precision Maintenance
- NFMT Maintenance Planning and Scheduling PPT Slides
- 10 Steps to Optimize Maintenance Planning Recorded PPT
- NFMT Presentation – The Walter Reed Investigation
Short Videos:
New Ideas:
- The Top 10 Reasons Why Maintenance Planning is Not Effective
- Maintenance Excellence for Maintenance Supervisors at your site
Recommended Training by Ricky Smith - Bring one Onsite or attend Offsite
- Maintenance and Reliability Educational Experience?
- Excellence in Asset Management Workshop – May 1-3 in Charleston, SC
- Leading Sustainable Change – June 12-14 in Charleston, SC
- Condition Monitoring Fundamentals – June 19-21 in Charleston, SC
- Developing Effective Work Procedures – Aug 7-9 (Ricky Smith) in Charleston, SC
- Maintenance Planning and Scheduling – Sept 11-13 in Charleston, SC
(register early so you are guaranteed a seat)
Pictures from my Travels
- Beautiful Frozen Lake in Musselwhite, ON – Feb 2012
- Infrared Tech taking readings in Snow – Feb 2012
- Historic Picture in Northern Italy – 2011
- Beach in Doha, Qatar – 2011
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